Anglo American has patented a method for manufacturing a PCD element with a unique structure. The method involves introducing a mask or passivation medium to control the infiltration of material into internal diamond surfaces, enhancing the performance and durability of the PCD insert. GlobalData’s report on Anglo American gives a 360-degree view of the company including its patenting strategy. Buy the report here.

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According to GlobalData’s company profile on Anglo American, Wireless charging system was a key innovation area identified from patents. Anglo American's grant share as of March 2024 was 50%. Grant share is based on the ratio of number of grants to total number of patents.

Method for manufacturing pcd element with infiltrant material

Source: United States Patent and Trademark Office (USPTO). Credit: Anglo American Plc

A recently granted patent (Publication Number: US11969860B2) discloses a method for manufacturing a PCD (polycrystalline diamond) element with specific characteristics. The method involves providing a PCD body with internal diamond surfaces containing a thermally stable porous region with unfilled pores. A mask or passivation medium is introduced to create a masked region extending into the PCD element, isolating diamond from chemical interaction with infiltrant material. The method includes steps to control temperature during the process, ensuring the proper introduction of the mask or passivation medium before infiltration occurs.

Furthermore, the method includes coating internal diamond surfaces with the mask or passivation medium, chemically isolating diamond from the infiltrant material, and introducing the mask under specific conditions. Various techniques such as atomic layer deposition, liquid pre-ceramic polymer infiltration, and vapor deposition of metal compositions are utilized. The patent also emphasizes the introduction of the infiltrant material into a significant volume of the PCD body and the creation of a barrier between the thermally stable region and the infiltrant material. Overall, the patented method offers a detailed process for manufacturing PCD elements with controlled properties and characteristics, enhancing their performance and durability in various applications.

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GlobalData Patent Analytics tracks bibliographic data, legal events data, point in time patent ownerships, and backward and forward citations from global patenting offices. Textual analysis and official patent classifications are used to group patents into key thematic areas and link them to specific companies across the world’s largest industries.